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Basic Process Engineering Design
Rp 7.950.000| Stok | Tersedia |
| Kategori | Electrical, Engineering, Mechanical, Others, Process, Project, Q-HSE |
Trainer: Ir. Ella Melia, IPU
Bandung, 30 June - 2 July, 2025
Basic Process Engineering Design
BACKGROUND:
Process engineering is the core of industrial activities. It shows the steps how, when & thru what it happens, where, including symbolizing all processes & components involved. And it also involves various hardware such piping, vessel, electrical, instrumentation & control given in various disciplines in the university.
People involved in O/G industries come from various disciplines of knowledge. Therefore, this training is suitable to blend all those various knowledges to deliver more values to the entire process of production, operation and maintenance.
OBJECTIVES:
After attending this training, participants are expected to gain:
- Overview of oil/gas industry
- Intro on process engineering and roles of Process Engineer and Designer
- Intro about PFD, P&ID and UFD as a gate opening to the various processes and steps involved with design
- Overview of the materials, components and equipment normally involved including industrial terms & acronyms
- Overview on electrical, instrumentation and process control
- Line sizing and selection for oil & gas applications
RECOMMENDED PARTICIPANTS:
Engineers, Operation & Maintenance teams, supervisor & technicians and others who want to broaden their skill sets on process engineering, such as people from Q-HSE.
COURSE OUTLINE:
Introduction to Oil & Gas Processes and Basic Process Engineering Concepts
- Overview of Oil & Gas Industry and Process Engineering
- Introduction to the Oil & Gas industry: exploration, production, refining, and distribution
- The role of process engineering in oil and gas operations
- Key process variables, inputs, and outputs in oil and gas systems
- Fundamentals of Process Design
- Understanding the principles of process design and its importance in the Oil & Gas industry
- Introduction to process design methodology and stages
- Key concepts: mass balance, energy balance, and process optimization
- Introduction to Process Control
- Basics of process control in Oil & Gas industries
- Common control systems: open-loop vs. closed-loop control
- Integration of process control in design for safety and efficiency
Process Flow and Instrumentation Diagrams
- Process Flow Diagram (PFD)
- What is a PFD and its role in process engineering
- Key elements and symbols used in a Process Flow Diagram
- Step-by-step guide to creating and interpreting a PFD
- Process and Instrumentation Diagram (P&ID)
- Introduction to P&ID and its importance in process design
- Understanding P&ID symbols, instrumentation, and control loops
- Hands-on exercise: Reading and interpreting a sample P&ID
- Utility Flow Diagram (UFD)
- The role of UFD in supporting process operations
- Key components and flow representation in UFD
- Practical application: How UFDs are used to design utilities and support systems
Line Sizing, Material Specifications, and Industry Applications
- Basic Line Sizing for Oil & Gas Commodities
- Introduction to line sizing in process design
- Factors affecting line sizing: flow rate, pressure, temperature, and material type
- Hands-on exercise: Sizing pipelines for oil, gas, and water service lines
- Material and Component Specifications
- Overview of materials commonly used in the Oil & Gas industry: metals, alloys, plastics, and composites
- Factors influencing material selection: corrosion, pressure, temperature, and fluid compatibility
- Specifying components: valves, pumps, and heat exchangers
- Practical Application in Process Engineering Design
- Integrating line sizing and material specification into a complete process design
- Case study: Design and simulation of a simple process system using PFD, P&ID, and UFD
- Best practices for process design: collaboration, documentation, and design validation
ABOUT THE COURSE LEADER:
Ir. Ella Melia, IPU, more than thirty-two years in IKPT employee, Has served as project manager, project coordinator, work proposal coordinator, engineering coordinator, assistant engineering manager, group leader, senior engineer, start-up advisor, pre-comm and commissioning engineer, process engineer, involve in fertilizer project, oil and gas project, petrochemical project.
Confirm and comply QSHES (Quality, Safety, Health, environmental and security) for each project, comply with project scope of work, provide project schedule and planning, comply with Project Quality Assurance, Project Cost Estimate, manpower planning, project risk assessment, project cost reporting. Provide Change Order Procedure. Strong capability in Process Business, selection technology for gas processing and LNG Plant.
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