Proactive Maintenance

BACKGROUND:

Proactive maintenance is a maintenance strategy that aims to identify and fix the reasons for equipment failure before it happens. The goal of proactive maintenance is to increase asset reliability and reduce the risk of downtime.

Wear and tear is a normal part of equipment life cycles. However, a solid proactive maintenance strategy can extend the lifespan of assets and improve performance. Proactive maintenance reduces maintenance and operational costs by addressing hidden operational inefficiencies. Equipment operating in good condition uses less energy than machines near the point of breakdown. Wear and tear negatively impact output as well.

OBJECTIVES:

After completing this course, participants will be able to:

• Prevent the company’s equipment and tools from damage and make their lifetime
• Decrease the down time
• Increase the profit of the company
• How did you make the decision after being proactive?

COURSE OUTLINE:

1. Learn how to be Proactive in your approach to equipment care
2. Lubrication Excellence Programs
3. Precision Maintenance skills, Alignment, Balance
4. Training Program Design Basics
5. RCM process for small companies
6. Learn how planning maintenance can save you time and money
7. Process and equipment design using RCM, RCD
8. How to develop written rebuild procedures
9. RCA to fix problems at the root cause
10. How your suppliers can make you more efficient
11. Equipment specification techniques
12. How CMMS can improve efficiency

PARTICIPANTS:

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

TRAINING METHOD:

• Presentation
• Discussion
• Case Study
• Evaluation

TRAINERS:

Ir. Deddy Nugraha & Tim

Ir. Deddy Nugraha is a senior Rotating Engineer & Asset Reliability Specialist. Graduated from Mechanical Engineering Department, ITB (1990), & had advanced training in France and USA, for Gas turbine maintenance and repair. He has extensive experience in RCA & troubleshooting for Turbomachinery Equipment, also Reliability philosophy and SERIP instructor in Chevron- Riau. He is general secretary for Indonesian Reliability Society (ISR) and KMI.

Many consulting works have been conducted including in PT. Indonesia Power (Tambak Loro, Suralaya, Perak), PT. IPMOMI Paiton, and, PT. PGN SBU TSJ and PT. Pertamina Gas, PT. HKS Humpus, and PT. Vale Indonesia. Operational excellence at PGN and railway safety management at the ministry of transportation. Reliability Data collection in Geothermal Power Plant Kamojang.